Aluminum Alloy Extrusion Dies Trial Dies and Precautions in Aluminum Extrusion Process

【China Aluminum Industry Network】1. In the process of aluminum alloy extrusion die trial die and aluminum extrusion process, we must pay attention to the following aspects:

A. Determination of mold temperature before extrusion of aluminum alloy profile, whether it meets the requirements of extrusion temperature, whether there is a core through heating or not (The placement of the mold in the heating furnace is very important. There must be a certain amount between the mold and the mold. Warming gap).

B. The aluminum extrusion mold must be aligned with the center to avoid the phenomenon of collapse and plug molding.

C. Use different extrusion speeds for different aluminum alloy profile molds to avoid unsmooth discharging. D. We must also pay attention to the quality of aluminum rods in the extrusion process of aluminum alloys, so as to avoid the occurrence of die collapse due to aluminum rod impurities.

2. Aluminum extrusion die repair is a very important part, but the first thing to consider in repairing the mold is its strength. It is necessary to repair the mold on the basis of the strength of the aluminum extrusion die. Less than the latter, welding is generally not used because the welding has a major influence on the life of the die. In particular, welding of the work belt can easily cause a shortened life. For the repair of profile speeds, it is generally faster to use slower speeds instead of slowing them down. At this point, the burden on the mold structure to a certain extent can guarantee its life. Of course, one of the ways to improve the service life of the mold is to increase the mold repairing level and reduce the number of test molds.

3. In the process of model sculpting, special attention should be paid to taking the blunt material, especially in some screw holes or more fragile places, otherwise, it is easy to smash the mold.

4. The aluminum extrusion die must be carefully handled to avoid bumping into the work belt. Before the mold is put into the warehouse, be sure to clean it, carefully and thoroughly inspect the mold for fine cracks and breakage.

5. For the finished molds, it is necessary to manage the process data effectively, such as the mold repair program, the details of the processing, and the extrusion process. Because these can become the follow-up complementary mold or similar mold copy object, this can effectively improve the mold machine pass rate.

In short, the increase in the life of extrusion dies depends on the perfect link between design, manufacturing, use, and subsequent maintenance. Relying on a single link can not effectively achieve the goal. Through the effective integration of various links, it is believed that the mold life can be improved accordingly.

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